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Created with Pixso. LED PCB Fabrication Service , Heavy Copper PCB Design And Fabrication

LED PCB Fabrication Service , Heavy Copper PCB Design And Fabrication

Brand Name: DUXPCB
Model Number: LED PCB
MOQ: 1 pcs
Price: Negotiable / Based on layer and complexity
Delivery Time: 3–5 days for prototype, 7–10 days for mass production
Detail Information
Place of Origin:
China
Certification:
UL,ISO 9001, ISO 14001, ISO 13485, ITAF 16949, ROHS,REACH.
Name:
LED PCB Fabrication Service
Packaging Details:
Vacuum + anti-static bag + foam + outer carton
Supply Ability:
30,000㎡/month
Highlight:

LED PCB Fabrication Service

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Heavy Copper PCB Fabrication

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Heavy Copper PCB Design And Fabrication

Product Description

LED PCB | MCPCB & Heavy Copper High-Thermal Solutions | Industrial & Automotive Lighting | DuxPCB

LED PCB Solutions | DuxPCB

At DuxPCB, we specialize in high-performance LED printed circuit boards engineered for thermal efficiency, reliability, and superior light output. Whether you are developing commercial lighting, automotive headlights, street lamps, or high-density LED displays, our LED PCBs deliver the thermal management and electrical performance your application demands.

Why Choose DuxPCB for LED PCBs

LEDs generate significant heat during operation. Without effective thermal dissipation, performance degrades rapidly, leading to reduced lifespan and color shift. Thermal design is at the core of our LED PCB solutions.

We offer three primary types of LED PCBs to match your specific power, thermal, and cost requirements.

Aluminum LED PCBs

  • Excellent thermal conductivity, typically 1 to 3 W/m·K
  • Lightweight and cost-effective
  • Ideal for general lighting, automotive LED modules, and consumer electronics

Copper-Based LED PCBs

  • Superior thermal conductivity exceeding 400 W/m·K
  • Best suited for ultra-high-power applications such as industrial lighting and UV LEDs
  • Delivers unmatched heat dissipation performance

FR-4 with Thermal Enhancements

  • Cost-optimized for low-to-mid power LED applications
  • Incorporates localized thermal vias or hybrid metal-core structures for improved heat transfer
Key Capabilities for LED PCB Manufacturing
Feature Specification
Base Materials Aluminum 1.0–3.2 mm, Copper 0.8–2.0 mm, FR-4 with thermal enhancements
Thermal Conductivity Aluminum: 1.0–3.0 W/m·K
Copper: up to 400 W/m·K
Layer Count 1 to 8 layers standard, up to 10 layers for complex designs
Minimum Trace/Space 4 mil / 4 mil on standard aluminum
3 mil / 3 mil available for advanced designs
Board Thickness Aluminum: 0.8–3.2 mm
FR-4 variants: 0.4–2.4 mm
Solder Mask White, Black, Green, Red, Blue
Surface Finish HASL lead-free, OSP, Immersion Silver, ENIG
Thermal Features Direct thermal pads under LEDs, via-in-pad, plated through-hole thermal vias
Maximum Panel Size 1200 * 600 mm
Quality Certifications ISO 9001, ISO 14001, IATF 16949
Testing Flying probe test, AOI inspection, optional thermal imaging
Lead Time 3 to 7 days standard, 2-day expedited service available

Use white solder mask on aluminum LED PCBs to maximize light reflectivity and improve lumen output.

Applications of Our LED PCBs
  • General Lighting – LED bulbs, tubes, downlights
  • Automotive – Headlights, daytime running lights, interior lighting
  • Outdoor and Industrial – Streetlights, tunnel lights, high-bay fixtures
  • Consumer Electronics – Backlighting, indicator panels, smart displays
  • Specialty Lighting – UV sterilization, horticultural grow lights, stage lighting
One-Stop Solution from DuxPCB

As a vertically integrated manufacturer, DuxPCB provides comprehensive services including:

  • LED PCB prototyping and volume production
  • Component sourcing and full turnkey PCBA assembly
  • Thermal simulation and design support including Gerber review and stack-up optimization
  • CNC metal housing and heat sink integration

We help you reduce development time, lower total cost, and accelerate time to market while ensuring high reliability under demanding thermal conditions.

Get Your LED PCB Quote

Upload your Gerber files or complete our online quote form to receive an instant price. Our engineering team will review your design and provide free DFM feedback within four business hours.