End-to-End Electronic Manufacturing Services
Vertical Integration from Design Validation to Shelf-Ready Products
DuxPCB provides a comprehensive suite of manufacturing services designed to streamline your supply chain. In an industry often fragmented between bare board shops, component brokers, and assembly houses, DuxPCB operates as a fully integrated Electronic Manufacturing Services (EMS) partner.
We offer a true "One-Stop" solution. Whether you are developing a complex HDI prototype for medical diagnostics or scaling a ruggedized industrial controller to mass production, our facility unifies the entire process under one roof. This integrated approach reduces logistics costs, eliminates communication errors, and accelerates your time-to-market.
1. Advanced PCB Fabrication
We do not just manufacture standard boards; we specialize in high-complexity substrates that serve as the foundation of modern electronics. Our fabrication capabilities are aligned with the rigorous demands of automotive and aerospace standards.
- HDI & Microvia Technology: Supporting 1+N+1 to Any-Layer ELIC structures with laser-drilled microvias for high-density BGAs.
- High-Frequency/RF: Processing specialized laminates (Rogers, Taconic, Megtron 6) with tight impedance control for 5G and radar applications.
- Rigid-Flex Circuits: Combining polyimide flexibility with FR4 rigidity (up to 20 layers) to solve 3D packaging challenges.
- Power Electronics: Heavy Copper (up to 12oz) and Metal Core PCBs (Aluminum/Copper base) for superior thermal management in EV and industrial power systems.
2. Precision PCB Assembly (PCBA)
Our assembly lines are engineered for precision and flexibility. Utilizing state-of-the-art SMT equipment and Nitrogen reflow environments, we handle the full spectrum of component technologies with IPC Class 3 process controls.
- Surface Mount Technology (SMT): High-speed placement of components down to 01005 size, capable of handling fine-pitch BGAs (0.25mm), CSPs, and POP (Package-on-Package).
- Through-Hole Assembly: Automated axial/radial insertion and robotic selective soldering for high-reliability connectors and power components.
- Press-Fit Technology: Automated force-monitored insertion for solderless automotive and backplane connectors.
- Cleanliness Control: Inline aqueous cleaning systems and Ionic Contamination Testing to prevent electrochemical migration in harsh environments.
3. Global Component Sourcing
Supply chain security is the backbone of reliable manufacturing. DuxPCB acts as your procurement firewall, protecting your production line from shortages and counterfeits.
- Authorized Channels: We source strictly from franchised distributors (Digi-Key, Mouser, Arrow, Avnet) and direct manufacturers.
- Zero-Counterfeit Policy: Every component undergoes IQC verification. We provide original purchase invoices and Certificates of Compliance (CoC) for full traceability.
- Lifecycle Management: We proactively monitor your BOM for End-of-Life (EOL) risks and suggest engineering alternatives to ensure long-term production continuity.
4. Box Build & System Integration
We take your product across the finish line. Our Box Build service transforms a PCBA into a fully functional, consumer-ready device.
- Electromechanical Assembly: Integration of PCBA into plastic (Injection Molded) or metal (CNC/Die-Cast) enclosures.
- Cable & Harness: Custom routing of internal wiring with strict strain relief and torque control protocols.
- Potting & Conformal Coating: Automated protection application for waterproofing (IP67/IP68) and vibration resistance.
- Firmware & Configuration: IC programming, serialization, MAC address allocation, and final system configuration.
5. Comprehensive Testing Services
We believe that quality is verified, not assumed. DuxPCB employs a multi-layered testing strategy to detect defects at every stage of the value chain.
- DFM/DFA Review: Pre-production engineering analysis to optimize yield and minimize cost.
- In-Process Inspection: 3D Solder Paste Inspection (SPI) and 100% Inline AOI.
- X-Ray Inspection: 3D/5DX inspection for void analysis in BGAs, QFNs, and LGAs.
- Electrical Testing: Flying Probe for prototypes and In-Circuit Testing (ICT) for mass production.
- Functional Testing (FCT): Custom-built test fixtures to verify real-world performance.
- Environmental Stress Screening (ESS): Thermal cycling and Burn-In testing to eliminate early-life failures (infant mortality).
6. Logistics & After-Market Services
Our partnership does not end at the factory door. We support your logistics requirements to deliver products where they are needed most.
- Custom Packaging: Design of retail packaging, blister packs, and ESD-safe bulk shipping cartons.
- Global Logistics: Partnership with DHL, FedEx, and freight forwarders for DDP (Delivered Duty Paid) shipments.
- Kanban/JIT Delivery: Warehousing solutions for blanket orders to ensure Just-In-Time delivery.
Ready to Streamline Your Manufacturing?
DuxPCB is equipped to handle the complexity of modern electronics so you can focus on innovation. Whether you need a quick-turn prototype or a long-term mass production partner, our engineering team is ready to support you.
Contact us today for a comprehensive project review.
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